Process Engineering

Project references

Debottlenecking of peanut-based processing line - Netherlands (2018)
A peanut-based product manufacturer was aiming to solve the bottleneck issues. Royal HaskoningDHV came up with solutions and ensured smooth integration into the currently running facility.

New facility for vegetable oil extraction from waste - Indonesia (2018)
Our client focuses on valorization of the waste produced during the production of palm oil, by extracting the oil left in it. Royal HaskoningDHV provided full EPCM services for this new green-field production facility.

Enabling integrated process and flow in a brewery - Nigeria (2018)
During the construction of a greenfield brewery with a capacity of 3.2 million HL., Royal HaskoningDHV supported our client to integrate parts of the process and engineer a smooth flow of materials on site.

Process restructuring to meet market demand of sweet snacks - Nigeria (2017)
The client would like to integrate five existing factories producing baked goods and sweets into one new production facility with increased capacity as a response to the changing demand. Royal HaskoningDHV conducted a feasibility study and financial analysis.

New coating production facility to cope with growing market - Thailand (2016)
In order to meet the changing production needs, our client wanted to open a new coatings production facility. In this greenfield project, Royal HaskoningDHV provided full EPCM services.

New product opportunity for the growing population - Ethiopia (2017)
Our client would like to start a new production facility, producing cereal products for babies and lactating women. Royal HaskoningDHV supported this project with feasibility study and cost estimation.

Integrated personal care production site improvement to meet the company’s ambition - Indonesia (2017)
For a global FMCG client, Royal HaskoningDHV provided a full EPCM service for the extension of a brownfield site while ensuring the production continuity. Improvements are realised in the field of increasing capacity, enabling smoother site logistics, and lowering the carbon footprint.

Site repurposing to increase the capacity of a dry ingredients factory - Poland (Ongoing)
Having done the feasibility study for this expansion project, Royal HaskoningDHV is currently supporting the client to design and execute the plan. The extension includes repurposing the existing buildings and manufacturing operations, to reach the capacity of 2,5 times of its current capacity.

Get in touch with the expert

1. Are you ready to adapt to market challenges?
   Whether you’re looking to expand your operations into a new market, or make operational improvements to an existing site, you’ll benefit from our innovative and multidisciplinary data driven solutions.
2. Tap into global best practice
   There is a multitude of opportunities for optimising your operations, from process automation solutions to lean tools, connectivity to advanced design. Our global centre of design excellence specialises in FMCG and provides you with a short cut to world-leading innovation.
3. Build in Industry 4.0 solutions
   Take advantage of digitalisation by including the right level of intelligence in the plant enabling you to achieve higher levels of performance and productivity. We can also explore automation process improvement.
4. Make it work, wherever you are
   We don’t just have a global overview, we have the practical knowledge and experience on the ground to deliver production process optimisation wherever you are, supported by regional manufacturing design hubs in Europe, Africa and Asia.
5. Our sophisticated tools give you quicker and better solutions
   Parametric and process modelling tools, specialist analytics and predictive process simulations are some of the advanced process optimisation methods we use.
6. Connect to a wider network of specialist expertise
   Alongside our in-house specialists, we have access to in-depth expertise through strategic alliances to further accelerate innovation and practical solutions. Enjoy the certainty that comes from having a process analysis and solid business case to support your investment decision. 

1. Simplify operations to save time and money
   To achieve greater efficiency we take an integrated perspective in the design of your manufacturing process, factory buildings, offices and utilities. Whether you’re looking at a green or brownfield site, we simplify operations across mass manufacturing processes and save you time and money.
2. Sustainable solutions give you a win-win
   To make your business more sustainable and profitable, we look for creative solutions in line with our commitment to enhance society together. The benefit of business process improvement creates a win-win for you, with positive impact on your bottom line and increased consumer loyalty. 
3. Reap multiple benefits from our technical expertise
   We don’t just say it. We can do it too! Our process consultants have first-hand operational experience in a wide range of FMCG industries which means our process solutions are based on real experience to deliver practical working solutions and avoid process bottlenecks. 

1. Clarity in expectations and deliverables
   We take the time to clarify your expectations and agree deliverables following our business processes analysis so that we can deliver your project in line with your specific priorities.
2. Flexibility in approach
   The approach we take is based on a deep understanding of your needs and challenges, rather than conforming to a rigid set of protocols. Our business process assessment is rigorous, disciplined and flexible.
3. Collaboration through teamwork
   We work closely with your people to become trusted partners, working effectively as an extension of your own team. There’s quicker adaptation on site and faster learning.
4. Faster solutions drive your competitive advantage
   To deliver high-quality solutions more quickly we utilise pre-engineered buildings, modular, skid-mounted equipment and process optimisation tools including parametric design and process simulation.
5. Committed to excellence
   With Royal HaskoningDHV, you’ll enter an end-2-end process systems engineering partnership delivering strong interface management, safe local construction, rapid plant start-ups and much more.

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